Thermal Expansion and Contraction of Steel Sheeting

Expansion and contraction theoretically takes place longitudinally from the centre of the sheet outwards. Therefore, the degree of expansion and contraction is greater at the ends of the sheet, where it is approximately half of the total amount. Lateral expansion is negligible due to the general design of profiles.

The maximum distance between the top and bottom rows for screw fix decks should only be 24m for roofs and 15m for walling. In excess of these recommended maximum lengths, the expansion and contraction elongates screw holes, rendering the neoprene washers ineffective and possibly causing the screws to shear. Thus, for pierce fix roofs, step joints are required where lengths exceed 24m (see Long Length Roofing Solutions). For lengths of roofs greater than 24m, concealed decks are recommended as they will remove the need for step joints, which can be a cause of leaks in the roof.

Table DD TEC SS 001 and Table DD TEC SS 002 show the degree of expansion and contraction of steel and stainless steel sheeting through various temperature changes.

Figure DD TEC PFR 001 - Elongated Screw Hole

Note:
Diagram not to scale.
Lighter colours expand and contract at a less significant rate than darker colours, so on occasions longer sheet lengths for pierce fix roofs may be possible. Please contact your local Fielders® representative for clarification.

Expansion/Contraction of Steel and Stainless Steel

Steel

Sheet Length (m)Temperature Change
10° C30° C50° C
101.20 mm3.60 mm6.00 mm
202.40 mm7.20 mm12.00 mm
303.60 mm10.80 mm18.00 mm
506.00 mm18.00 mm30.00 mm
759.00 mm24.00 mm45.00 mm
10012.00 mm36.00 mm80.00 mm
Table DD TEC SS 001
Note:
Fielders® HiKlip® 630 and KingKlip 700® allow for expansion and contraction as the decks slide over the clip, enabling sheets of any length to be used.

 

Stainless Steel

Sheet Length (m)Temperature Change
10° C30° C50° C
101.70 mm5.10 mm8.50 mm
203.40 mm10.20 mm17.00 mm
305.10 mm15.30 mm25.50 mm
508.50 mm25.50 mm42.50 mm
7512.75 mm38.25 mm63.75 mm
10017.00 mm51.00 mm85.00 mm
Table DD TEC SS 002
Note:
Fielders® HiKlip® 630 and KingKlip 700® allow for expansion and contraction as the decks slide over the clip, enabling sheets of any length to be used.

For the changes in length due to expansion and contraction for other roofing material, simply use the following formula:

ΔL =     α Li ΔT
105

where ΔL = change in length due to thermal expansion/contraction (mm)

Δ = linear expansion coefficient for other materials

Li = initial length of the sheeting (mm)

ΔT = change in temperature (°C)

Table DD TEC LEC 001 shows the values of the linear expansion coefficient (α) for various other roofing materials.

Linear Expansion Coefficient (a) for various roofing materials

Linear Expansion Coefficient (a)

Materiala
Copper1.76
Aluminium2.34
Zinc2.20
Lead2.90
Concrete1.20
Glass0.09
Steel1.24
Table DD TEC LEC 001

Following are some examples of changes in length due to expansion/contraction for other materials.

Expansion/Contraction for other Materials

Aluminium

Sheet Length (m)Temperature Change
10° C30° C50° C
51.20 mm3.50 mm5.90 mm
102.30 mm7.00 mm11.70 mm
153.50 mm10.50 mm17.60 mm
Table DD TEC SS 003

Zinc

Sheet Length (m)Temperature Change
10° C30° C50° C
51.10 mm3.30 mm5.50 mm
102.20 mm6.60 mm11.00 mm
153.30 mm9.90 mm16.50 mm
Table DD TEC SS 004

Copper

Sheet Length (m)Temperature Change
10° C30° C50° C
50.90 mm2.60 mm4.40 mm
101.80 mm5.30 mm8.80 mm
152.60 mm7.90 mm13.20 mm
Table DD TEC SS 005