HiKlip® 630 Non-Cyclonic

About HiKlip® 630

High and mighty, HiKlip® 630 is the largest water-carrying concealed-fixed roofing in Australia. Purposely built to survive the strongest stormy weather for major commercial, industrial and domestic projects. HiKlip® 630 ensures ultimate protection, strength and durability, with large span capabilities that deliver on value, ensuring fewer purlins and lower costs.

Stylish as well as strong, HiKlip® 630 has been described by architects as striking, imposing and bold. Available in a range of COLORBOND® steel light and heavy gauge colours, HiKlip® 630 is truly aesthetically pleasing. HiKlip® 630 can be produced with the Fielders® Mobile Mill, available to be made onsite and in real time to suit the required length.

HiKlip<sup class='fm-sup'>®</sup> 630 Non-Cyclonic Profile

HiKlip<sup class='fm-sup'>®</sup> 630 Non-Cyclonic Profile Cross Section

Material Specifications

PropertyNotes
Base Metal Thickness (mm)0.420.48BMT
Total Coated Thickness (mm)0.47*0.53*TCT
Mass / Unit LengthZINCALUME®3.263.70kg/m
COLORBOND®3.32*3.76*
Mass / Unit AreaZINCALUME®5.175.87kg/m2
COLORBOND®5.49*6.23*
2nd moment of area about principal axis (103 mm4)Ix212242
Iy1665019030
Section modulus about principal axis (103 mm3)Zx55
Zy4955
Warping Constant (109 mm6)Iw1011
Torsion Constant (mm4)J2335
Minimum Yield StrengthG550Base Steel Designation
Coating ClassZ600 (Heritage Galvanised)
AM100 (COLORBOND®)
AM125 (ZINCALUME®)
AM150 (COLORBOND® Ultra)
Z450 (Galvanised)
Minimum Coating g/m2 of Zinc -
Aluminium
Coverage (mm)630
ToleranceSheet Length ±7mm Cover Width ±4mm
Thermal Expansion2.9mm average per 5m at 50°C change
Table HK MS NC 001 - HiKlip® 630 Non-Cyclonic
  1. HiKlip® 630 is manufactured from materials in accordance to AS 1397 and AS 2728. It is to be installed in accordance with AS 1562 and HB 39.
  2. The sectional properties are theoretical values per sheet width. These properties are gross values only.
  3. *is based on Standard COLORBOND® single-sided material. For other painted steel options please contact a Fielders® representative.

Rainfall Capacity

For further information, please refer to sections "Rainfall Intensity" and "Water Carrying Capacity and Rainwater Run-Off".

HiKlip<sup class='fm-sup'>®</sup> 630 Non-Cyclonic Rainfall Capacity Figure HK RC NC 001

Figure HK RC NC 001

Maximum Roof Length (m)

Roof Slope
(degrees)
Rainfall Capacity (mm/hr)
100150 200250300350400
13312211661321109583
2468312234187156134117
3574383287230191164143
4663442331265221189166
5741494371297247212185
Table HK RL NC 001 - HiKlip® 630 Non-Cyclonic

Non-Cyclonic Load Span Tables

The design pressures and allowable spans have been determined from tests carried out in accordance with the following Australian Standards: AS 1562.1:1992, “Design and installation of sheet roof and wall cladding – Metal” and AS 4040:1992, “Methods of testing sheet roof and wall cladding”. All values are applicable for fixing into a minimum steel support thickness of 1.5mm.

Wind Pressure Capacities: Non-Cyclonic: 0.42mm BMT

Span (mm)Single SpanEnd SpanInternal Span
Serv. (kPa)Strength (kPa)Serv. (kPa)Strength (kPa)Serv. (kPa)Strength (kPa)
12004.508.405.008.606.0011.50
15003.705.504.106.755.008.60
18003.004.003.355.304.006.75
21002.403.102.754.153.205.30
24001.902.452.253.402.554.15
27001.502.001.852.802.053.40
30001.151.601.552.401.752.80
33000.851.351.352.101.552.40
36000.651.151.151.801.352.10
Table HK WC NC 001A - HiKlip® 630 Non-Cyclonic 
Note:
  1. Values are based on fixing into steel supports with a minimum thickness of 1.5mm.
  2. Values in italics are estimates based on trend lines fitted to the test data.
  3. Values are based on no insulation under the sheeting.
  4. Serv. denotes serviceability

Wind Pressure Capacities: Non-Cyclonic: 0.48mm BMT

Span (mm)Single SpanEnd SpanInternal Span
Serv. (kPa)Strength (kPa)Serv. (kPa)Strength (kPa)Serv. (kPa)Strength (kPa)
12005.0510.755.5511.507.2514.25
15004.157.704.508.255.9511.20
18003.355.603.706.104.958.60
21002.704.103.054.754.106.70
24002.153.052.503.853.505.25
27001.702.352.053.253.004.20
30001.351.901.652.802.603.50
33001.051.601.402.402.253.05
36000.841.451.152.101.952.85
Table HK WC NC 001B - HiKlip® 630 Non-Cyclonic
Note:
  1. Values are based on fixing into steel supports with a minimum thickness of 1.5mm.
  2. Values in italics are estimates based on trend lines fitted to the test data.
  3. Values are based on no insulation under the sheeting.
  4. Serv. denotes serviceability

HiKlip<sup class='fm-sup'>®</sup> 630 Non-Cyclonic Figure HK NC 002 End Spans, Internal Spans and Overhangs

Figure HK NC 002 End Spans, Internal Spans and Overhangs

Figure HK NC 002 End Spans, Internal Spans and Overhangs illustrates the terminology end spans, internal spans, and overhangs and their reference to the supporting substructure. This terminology has been used in the following Maximum Recommended Span and Wind Load Capacity tables.

HiKlip<sup class='fm-sup'>®</sup> 630 Non-Cyclonic Figure HK NC 008

Figure HK NC Concealed Fix Clipping System 008

Maximum Recommended Roof Cladding Span

Wind
Region
Base Metal
Thickness
(mm)
Terrain Category 2Terrain Category 3
Single (mm)End (mm)Internal (mm)Single (mm)End (mm)Internal (mm)
A0.42200022002600200022002600
0.48240027003000*240027003000*
B0.42200022002600200022002600
0.48210024003000*240027003000*
Wind Loading Design Parameters
+
Region A
Terrain Category 2
Maximum Roof Height = 10m
External Pressure Coefficient:
   Cp,e = -0.65
Internal Pressure Coefficient:
   Cp,i = 0.20
Design Wind Pressure:
   Pu = 2.25kPa
   Ps = 1.93kPa
Local Pressure Factors:
   KL = 2.0
Wind Speed:
   vu = 50m/s

Table HK RS NC 002 - HiKlip® 630 Non-Cyclonic
Note:
  1. Maximum roofing spans comply with both strength and serviceability wind pressure requirements.
  2. Spans shown in italics are limited by foot traffic requirements.
  3. * Spans in excess of 3000mm available subject to enquiry. Long spans require particular attention to installation practice.

Note:
1. Recommended roof spans are based on foot traffic only.

Maximum Recommended Roof Cladding Spans Based on Foot Traffic

Base Metal
Thickness (mm)
Single (mm)End (mm)Internal (mm)
0.42200022002600
0.48240027003000*
Table HK FT 001 - HiKlip® 630 Non-Cyclonic
Notes:
  1. * Spans in excess of 3000mm may be available subject to enquiry. Long spans require particular attention to installation practice.

Maximum Recommended Wall Cladding Span

Wind
Region
Base Metal
Thickness
(mm)
Terrain Category 2Terrain Category 3
Single (mm)End (mm)Internal (mm)Single (mm)End (mm)Internal (mm)
A0.4228003000*3000*3000*3000*3000*
0.48300024503000*3000*3000*3000*
B0.42215026003000*26503000*3000*
0.48245029003000*29503000*3000*
Wind Loading Design Parameters
+
Region A
Terrain Category 2
Maximum Roof Height = 10m
External Pressure Coefficient:
   Cp,e = -0.65
Internal Pressure Coefficient:
   Cp,i = 0.20
Design Wind Pressure:
   Pu = 2.25kPa
   Ps = 1.93kPa
Local Pressure Factors:
   KL = 2.0
Wind Speed:
   vu = 50m/s

Table HK RS NC 001 - HiKlip® 630 Non-Cyclonic
Note:
  1. Maximum walling spans comply with both strength and serviceability wind pressure requirements.
  2. * Spans in excess of 3000mm available subject to enquiry. Wall applications or long spans require particular attention to installation practice.

Insulation

Care needs to be taken when installing insulation with roof sheeting. When insulation thickness up to 50mm are installed the screws detailed in Table HK CF NC 001 may need to be increased depending on the thickness and density of the insulation. When the screw is properly tightened into metal there should be a minimum of three (3) threads protruding past the support being fixed in to. For timber the screw must penetrate the timber as much as the screws detailed in Table HK CF NC 001 do without insulation.

For insulation thicknesses greater than 50mm Fielders® recommend the use of a thermal spacer to help maintain Rw values as well as minimising any bulging in the profile caused by the insulation.

Fasteners - Clip Fixing

Fasteners must be selected to match the life expectancy of the cladding material. Recommendations from fastener manufacturers should be sought.

Only fasteners complying with AS 3566:2002 and those that are compatible with the roofing material should be used for its fastening.

For Non-Cyclonic regions, 3 screws shall be used per clip.

Recommended Fasteners: Concealed-Fixed

SupportsRecommended Fastener
Steel 1.5mmNo. 10 x 25 mm
Hexagon head self-drilling screws for metal
Timber HardwoodNo.12 x 25mm
Hexagon head Type 17 self-drilling screws
Timber SoftwoodNo.12 x 45mm
Hexagon head Type 17 self-drilling screws
Table HK CF NC 001 - HiKlip® 630 Non-Cyclonic
Notes:
  1. Use three (3) fasteners per clip
  2. Recommended fasteners shown in Table HK RF NC 001 are for construction without insulation

Laying HiKlip® 630

Step 1

Fix the first of the HiKlip® 630 clips perpendicular to the gutter in a straight line using the correct fasteners. Use a string line or the edge of the first sheet to ensure straightness. Care should be taken so that the overlap is facing away from the prevailing weather.

HiKlip<sup class='fm-sup'>®</sup> 630 NON-CYCLONIC Laying Step 1

Figure HK NC Clips Located By Fixing Centre Screw First 004

Step 2

Locate the first sheet above the clips ensuring that the overhang into the gutter is correct. Push downwards on the sheet until the decking is secured at every clip. Do not use excessive force.

Step 3

Lap the next HiKlip® 630 clip over the top of the male rib, ensuring that the sheet being laid is parallel to the previous sheet and perpendicular to the gutter line. Fasten this first and fix the remaining two holes as previously done. Fasten all clips in this manner.

HiKlip<sup class='fm-sup'>®</sup> 630 NON-CYCLONIC Laying Step 3

Figure HK NC Clips Over The Top Of The Male Rib 005

Step 4

Lay the next sheet of HiKlip® 630 as previously described. Checks should be carried out periodically to ensure the decking is installed squarely. This can be done by comparing the coverage at the ridge to that at the gutter line or by using a string line. At the end of the purlins, cut the deck and clip to suit.

Step 5

Turn up the HiKlip® 630 pans at the ridge line. On lower pitches the pans should be turned down at the gutter line.

Step 6

Flash the roof with compatible products using F10 brackets and sliding brackets as necessary to allow for thermal expansion and contraction.

HiKlip<sup class='fm-sup'>®</sup> 630 NON-CYCLONIC  Laying Step 6

Step 7

Clean the roof daily during construction as per Fielders® maintenance guide, ensuring the removal of all swarf, pop rivets and fasteners.

HiKlip<sup class='fm-sup'>®</sup> 630 Laying Step 7

Figure HK NC Clips Located Over HiKlip® 630 Male Rib 006

Concealed Fastening

Unique double-clip action

Only HiKlip® 630 features an over-and-under double clipping action on the side lap for added strength to withstand the strongest winds. And therefore, because the clips and brackets allow the sheet to move with temperature changes, you do not need step/expansion joints.

HiKlip<sup class='fm-sup'>®</sup> 630 NON-CYCLONIC  Figure HK NC 007

Figure HK NC Double-clip action ensures maximum strength 007

HiKlip<sup class='fm-sup'>®</sup> 630 NON-CYCLONIC Figure HK NC Concealed Fix Clipping System 008

Figure HK NC Concealed Fix Clipping System 008

Further details are available in “Comparative Analysis: Concealed Fix vs. Screw Fix”.

 

Turning of Roof Sheeting Ends

Refer to section “Flashings, Cappings & Ends of Sheets”.

Designing Without Step Joints

For further information regarding the design of HiKlip® 630 roofs without step joints, please see section "Long Length Roofing Solutions".

Maximum Sheet Length

Curving HiKlip® 630

For details regarding spring curving of HiKlip® 630 sheets, please see section “Curving of Steel Decks”.

HiKlip 630® Flashings & Details

Masonry Parapet Side Wall (Low)

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Masonry Parapet Side Wall (Low) Product Code: HK1

Product Code: HK1

Masonry Parapet Side Wall (High)

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Masonry Parapet Side Wall (High) Product Code: HK2

Product Code: HK2

Apron Flashings

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Apron Flashings Product Code: HK3

Product Code: HK3
Girth 330

Overflashing

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Overflashing Product Code: HK4

Product Code: HK4
Girth 112

Headwall Apron Flashing

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Headwall Apron Flashing Product Code: HK5

Product Code: HK5
Girth 350

Soaker Gutter

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Soaker Gutter Product Code: HK6

Product Code: HK6
Girth 350

Soffit Corner Flashing

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Soffit Corner Flashing Product Code: HK7

Product Code: HK7
Girth 211

Shoe Flashing

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Shoe Flashing Product Code: HK8

Product Code: HK8

Bracket

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Bracket Product Code: HK10

Product Code: HK10

Valley Gutter

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Valley Gutter Product Code: HK11

Product Code: HK11
Girth 340

Under Over Flashing

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Under Over Flashing Product Code: HK12

Product Code: HK12
Girth 330

Mansard Roof Flashing

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Mansard Roof Flashing Product Code: HK13

Product Code: HK13
Girth 330

Industrial Door Jamb Flashing

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Industrial Door Jamb Flashing Product Code: HK14

Product Code: HK14
Girth 182

Apex Capping
Type 1

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Apex Capping Type 1 Product Code: HK17

Product Code: HK17
Girth 300

Apex Capping
Type 2

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Apex Capping Type 2 Product Code: HK18

Product Code: HK18
Girth 285

Back Channel

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Back Channel Product Code: HK19

Product Code: HK19
Girth 130

Barge Capping Steel Construction

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Barge Capping Steel Construction Product Code: HK20

Product Code: HK20
Girth 300

Barge Capping

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Barge Capping Product Code: WK22

Product Code: WK22
Girth 300

Framed Parapet Capping

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Framed Parapet Capping Product Code:HK23

Product Code:HK23

Two Piece Step Flashing

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Two Piece Step Flashing Product Code: HK24

Product Code: HK24

Sliding Bracket

HiKlip 630<sup class='fm-sup'>®</sup> NON-CYCLONIC Flashings & Details Sliding Bracket Product Code: HK25

Product Code: HK25
Table HK FD NC 001

Notes:
1.  *denotes size to be determined by application. All sizes are in mm and should be used as a guide only.
     They should be measured on-site to determine actual size.
2. S.B. denotes ‘ Slight Break’.
3. Also refer to “Typical Roofing Details”.