KingFlor® RF55®

Features and Benefits

 

 

 

Fielders RF55® is a traditional flat pan or ‘re-entrant’ profile that provides unmatched performance in suspended concrete slabs. RF55® is used in both concrete and steel frame construction and utilises patented technology to achieve superior spanning capabilities, less deflection and greater composite strength than similar re-entrant profiles. RF55® comes complete with a range of accessories allowing for easy suspension of ceilings and services.

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FeatureBenefit
Unique profileConcrete savings of up to 60% when compared to alternative formwork products
Less concrete by volume Lower overall dead load of flooring, and reduced frame and foundation loads
Large unpropped spansLess propping congestion and easy access to the underside of the slab
ReLokTM FeaturesA strong mechanical interlock with the concrete slab resulting in stronger composite strength.
SlimFlor® constructionFloor system depths as low as 280mm
RF55® - Features and Benefits

RF55® Material Specifications

RF55® is manufactured from G550 (550 MPa Yield Stress) steel with a Base Metal Thickness (BMT) of 0.60mm, 0.75mm, and 1.00mm. The thicknesses of 0.90mm and 1.20mm BMT are also available on request. The galvanised coating thickness is a Z350 (350 g/m2) in accordance with AS 1397:2001. RF55® is available in two sheet widths. The traditional 600mm wide cover, 3-PAN, and the easy to handle, 400mm wide cover, 2-PAN. The RF55®-2P is equivalent in all aspects technically to the RF55®-3P. Similarly, the recommendations for RF55® in construction also apply to both RF55®-3P and RF55®-2P. Please check with your local branch as to which version applies in your state.

Material Properties1.0mm BMT1.2mm BMT1.5mm BMT
Mass Area – Average mass of fitted deck per plan area (kg/m2)13.6116.3420.24
Mass Linear – Mass of individual length (kg/m)8.169.812.25
Zinc Coating (g/m2) (Z350)350350350
Yield Strength (MPa)550500450
RF55® - Material Properties

RF55® Formwork/Slab Span Tables Single Span

RF55® Formwork/Slab Span Tables Continuous Span

Slab
Depth
(mm)
0.6 BMT
Number of props per span
0.75 BMT
Number of props per span
0.9 BMT
Number of props per span
1.0 BMT
Number of props per span
0123012301230123
902400(5400) (8150)(10850) 3350
(6800) (10200) (13600)(3700) (7500) (11300) (15050) (3800) (7800) (11700) (15600)
100
2350 (5250)(7900) (10550) 3250(6600)(9900) (13200) 3600 (7300) (11000) (14650) 3700 (7600) (11400) (15200)
1102250(5150) (7700)(10300) 3200(6400)(9650) (12850) 3500(7150) (10700) (14300) 3650(7400) (11100) (14800)
1202200(5000) (7500) (10000) 3100(6250) (9350) (12500) 3400 (6950) (104500 (13950) 3550(7200) (10850) (14450)
1302150(4900)(7350)(9800) 3000(6100) (9150) (12200) 3350(6800)(10200) (13600) 3450(7050) (10600) (14150)
14021004750(7150) (9550) 2950(5950)(8900) (11900)3250(6650) (10000) (13350) 3400(6900) (10400) (13850)
15020504650(7000) (9350) 29005800(8700) (11650) 3200(6500) (9800) (13050) 3300(6800) (10150) (13550)
1602050 4550(6850) (9150) 28505700(8550) (11400) 31506400 (9650) (12850) 3250(6650) (10000) (13300)
1702000 4500 (6750) (9000) 27505600(8400) (11200) 31006300(9450) (12600) 32006550 (9800) (13100)
1801950 4400(6600) (8800) 27005500(8250) (11000)30506200(9300) (12400) 31506450(9650) (12900)
1901900 4300(6600) (8800) 26505350
(8050) (10750) 30006100(9150) (12200) 31006350(9500)(12700)
2001900 4250 6350 (8500) 260052507900(10550) 29506000(9000) (12000) 30506250(9350) (12500)
2101850 4150 6250 (8350) 255051507750(10350) 29005900(8850) (11800) 30006150(9200) (12300)
2201800 4100 6150(8200) 250051007650(10200) 285058008750 (11650) 29506050(9050) (12100)
2301800 40006050 (8050) 250050007500(10000) 280057508600(11500) 290059508950 (11950)
2401750 3950 5950 7950 245049007400(9850) 275056508500(11350) 290059008850 (11800)
2501750 3900 5850 7800 2400485072509700275056008400(11200) 285058008700 (11650)
26017003850580077002350475071509550270055508300(11100) 280057508600(11500)
2801650 3750 5600 7500230046006950925026505400810010800275056008450(11250)
3001650 3650 55007350 225045006750900025505200785010450 26505500825011000
3201600 360054007200 215043506550875025005050760010150 26005350800010700
3401550 3500 5250 70002100425064008500245049507400990025505200780010450
360150034005150 68502050415062008300240048007250965025005100765010200
3801550 3350 50006700200040506050810023504700705094502400495074509950
4001450 3250 4900650019503950595079002300460069009250 2350485073009750
Notes:
1. Concrete density: 24kN/m3.
2. RF55® strength and serviceability capacities are based on full scale test results.
3. An additional concrete weight due to ponding of (0.7x deflection limit) 24.0kN/m3
has been considered for Strength and serviceability limit states.
4. The spans in the above table include a minimum bearing width of 50mm on each end support.
5. Supports shall be effectively rigid and strong to support construction loads.
6. The information contained in this publication is intended for guidance only.
This information should only be use by a qualified structural engineer.
7. The practical limit for span to slab depth ratio is considered to be 35 for single spans, 40 for continuous spans. Values above these limits are listed in [ ] brackets.
8. The spans in the tables are based on the condition that RF55® sheets are fully restrained
in the direction perpendicular to the sheet span.
9. Tables are based on the following maximum construction loads: − Workmen and equipment: 1kN/m2
− Mounting of concrete: 2kN/m2 over an area of 1.6m x 1.6m and zero on the rest of the area
− Stacking of material on RF55® before placement of concrete: 1kN/m2
− The table does not consider axial loads on the product
− Allowance for weight of reinforcement as well as the effect of ponding is included

RF55® Formwork/Slab Span Tables Continuous Span

Single Slab Span (L) on Steel support Formwork deflection limits L/130

Slab
Depth
(mm)
0.6 BMT
Number of props per span
0.75 BMT
Number of props per span
0.9 BMT
Number of props per span
1.0 BMT
Number of props per span
0123012301230123
902400(5400)(8150) (10850) 2700(6700) (10200) (13600) 2850(7900) (11100) (15100) 2950(8150) (11550) (15650)
100
2350(5250)(7900) (10550) 2600(6500) (9900) (13200) 2800(7650) (10800) (14700) 2850(8000) (11200) (15250)
1102250(5150) (7700) (10300) 2550(6350) (9600) (12850) 2700(7450) (10550) (14350) 2800(7850) (10900) (14850)
1202200(5000)(7500) (10000) 2500(6200) (9350) (12500) 2650(7250) (10300) (14000) 2750(7650) (10700) (14550)
1302150(4900)(7350) (9800) 2450(6000) (9150) (12200) 2550(7050) (10050) (13700) 2650(7450) (10450) (14200)
14021004750(7150) (9550) 2400(5900) (8900) (11900) 2500(6900) (9850) (13400) 2600(7250) (10200) (13900)
15020504650(7000) (9350) 2350(5750) (8700) (11650) 2450(6700) (9650) (13100) 2550(7100) (10000) (13650)
16020504550(6850) (9150) 2300(5650) (8500) (11400) 2400(6600) (9450) (12900) 2500(6950) (9800) (13400)
17020004500(6750) (9000)22505550 (8400) (11200) 2400(6450) (9300) (12650) 2450(6800) (9650) (13150)
18019504400(6600) (8800) 22005400(8200) (11000) 2350(6350) (9150) (12450) 2400(6650) (9500) (12950)
190190043006500 (8650) 21505300 (8050) (10750) 23006200 (9000) (12250) 24006650(9350) (12750)
200190042506350 (8500) 21005200(7900) (10600) 22506100(8850) (12050) 23506450 (9200) (12550)
210185041506250 (8350) 21005100(7750) (10350) 22005950(8700) (11850) 23006300 (9050) (12350)
220180041006150 (8200) 205050507600 (10200)22005850(8600) (11700) 22506200(8950) (12200)
230180040006050 (8050) 205049507500(10000)21505750(8500) (11550) 22506100(8800) (12000)
240175039505950 7950 200048507400(9850) 215057008350 (11400) 22006000(8700) (11850)
250175039005850 7800200048007250(9700) 210056008250(11250) 215059008600 (11700)
2601700385058007700195047507150(9550)205055508150(11150) 215058008500 (11550)
28016503750560075001900460069509250 205053508000(10800) 210056508300(11300)
3001650365055007350 180045006750900020005200775010450 205055008050(11050)
32016003600540072001750435065508750 19505050755010150 20005350785010750
340155035005250 70001700425064008500190049507350
990020005250765010500
360155034005150 6850 1700415062008300 1850480072009650 19505100750010200
38015003350500067001650405060508100 180047007050945018505000730010000
400145032504900650016003950595079001750460069009250 1850485071509750
Notes:
1. Concrete density: 24kN/m3.
2. RF55® strength and serviceability capacities are based on full scale test results.
3. An additional concrete weight due to ponding of (0.7x deflection limit) 24.0kN/m3
has been considered for Strength and serviceability limit states.
4. The spans in the above table include a minimum bearing width of 50mm on each end support.
5. Supports shall be effectively rigid and strong to support construction loads.
6. The information contained in this publication is intended for guidance only.
This information should only be use by a qualified structural engineer.
7. The practical limit for span to slab depth ratio is considered to be 35 for single spans, 40 for continuous spans. Values above these limits are listed in [ ] brackets.
8. The spans in the tables are based on the condition that RF55® sheets are fully restrained
in the direction perpendicular to the sheet span.
9. Tables are based on the following maximum construction loads: − Workmen and equipment: 1kN/m2
− Mounting of concrete: 2kN/m2 over an area of 1.6m x 1.6m and zero on the rest of the area
− Stacking of material on RF55® before placement of concrete: 1kN/m2
− The table does not consider axial loads on the product
− Allowance for weight of reinforcement as well as the effect of ponding is included

RF55® Formwork/Slab Span Tables Continuous Span

Single Slab Span (L) on Steel support Formwork deflection limits L/130

Slab
Depth
(mm)
0.6 BMT
Number of props per span
0.75 BMT
Number of props per span
0.9 BMT
Number of props per span
1.0 BMT
Number of props per span
0123012301230123
902400(5400)(8150) (10850) 2700(6700) (10200) (13600) 2850(7900) (11100) (15100) 2950(8150) (11550) (15650)
100
2350(5250)(7900) (10550) 2600(6500) (9900) (13200) 2800(7650) (10800) (14700) 2850(8000) (11200) (15250)
1102250(5150) (7700) (10300) 2550(6350) (9600) (12850) 2700(7450) (10550) (14350) 2800(7850) (10900) (14850)
1202200(5000)(7500) (10000) 2500(6200) (9350) (12500) 2650(7250) (10300) (14000) 2750(7650) (10700) (14550)
1302150(4900)(7350) (9800) 2450(6000) (9150) (12200) 2550(7050) (10050) (13700) 2650(7450) (10450) (14200)
14021004750(7150) (9550) 2400(5900) (8900) (11900) 2500(6900) (9850) (13400) 2600(7250) (10200) (13900)
15020504650(7000) (9350) 2350(5750) (8700) (11650) 2450(6700) (9650) (13100) 2550(7100) (10000) (13650)
16020504550(6850) (9150) 2300(5650) (8500) (11400) 2400(6600) (9450) (12900) 2500(6950) (9800) (13400)
17020004500(6750) (9000)22505550 (8400) (11200) 2400(6450) (9300) (12650) 2450(6800) (9650) (13150)
18019504400(6600) (8800) 22005400(8200) (11000) 2350(6350) (9150) (12450) 2400(6650) (9500) (12950)
190190043006500 (8650) 21505300 (8050) (10750) 23006200 (9000) (12250) 24006650(9350) (12750)
200190042506350 (8500) 21005200(7900) (10600) 22506100(8850) (12050) 23506450 (9200) (12550)
210185041506250 (8350) 21005100(7750) (10350) 22005950(8700) (11850) 23006300 (9050) (12350)
220180041006150 (8200) 205050507600 (10200)22005850(8600) (11700) 22506200(8950) (12200)
230180040006050 (8050) 205049507500(10000)21505750(8500) (11550) 22506100(8800) (12000)
240175039505950 7950 200048507400(9850) 215057008350 (11400) 22006000(8700) (11850)
250175039005850 7800200048007250(9700) 210056008250(11250) 215059008600 (11700)
2601700385058007700195047507150(9550)205055508150(11150) 215058008500 (11550)
28016503750560075001900460069509250 205053508000(10800) 210056508300(11300)
3001650365055007350 180045006750900020005200775010450 205055008050(11050)
32016003600540072001750435065508750 19505050755010150 20005350785010750
340155035005250 70001700425064008500190049507350
990020005250765010500
360155034005150 6850 1700415062008300 1850480072009650 19505100750010200
38015003350500067001650405060508100 180047007050945018505000730010000
400145032504900650016003950595079001750460069009250 1850485071509750
Notes:
1. Concrete density: 24kN/m3.
2. RF55® strength and serviceability capacities are based on full scale test results.
3. An additional concrete weight due to ponding of (0.7x deflection limit) 24.0kN/m3
has been considered for Strength and serviceability limit states.
4. The spans in the above table include a minimum bearing width of 50mm on each end support.
5. Supports shall be effectively rigid and strong to support construction loads.
6. The information contained in this publication is intended for guidance only.
This information should only be use by a qualified structural engineer.
7. The practical limit for span to slab depth ratio is considered to be 35 for single spans, 40 for continuous spans. Values above these limits are listed in [ ] brackets.
8. The spans in the tables are based on the condition that RF55® sheets are fully restrained
in the direction perpendicular to the sheet span.
9. Tables are based on the following maximum construction loads: − Workmen and equipment: 1kN/m2
− Mounting of concrete: 2kN/m2 over an area of 1.6m x 1.6m and zero on the rest of the area
− Stacking of material on RF55® before placement of concrete: 1kN/m2
− The table does not consider axial loads on the product
− Allowance for weight of reinforcement as well as the effect of ponding is included

RF55® Formwork/Slab Span Tables Continuous Span

Continuous : 3 Spans (L) on steel support - Formwork deflection limits L/240

Slab
Depth
(mm)
0.6 BMT
Number of props per span
0.75 BMT
Number of props per span
0.9 BMT
Number of props per span
1.0 BMT
Number of props per span
0123012301230123
902650(5450) (8200) (10900) 2900(5950) [8950][11900]3100[6350][9550][12750]3250[6600][9900][13200]
100
2600(5250) (7900) (10550) 2800(5750) [8650][11550]3000[6150][9250][12350]3150[6400][9600][12800]
1102500(5100) (7650) (10250) 2750(5600) [8400][11200]2950[5950][8950][11950]3050[6200][9350][12450]
1202450(4950) (7450) (9950) 2650(5450) [8200][10900]2850[5800][8750][11650]2950[6050][9050][12100]
13023504850 (7250) (9700)2600(5300) [8000][10650]2800[5650][8500][11350]2900[5900][8850][11800]
14022504650(7000) (9350) 25505200[7800][10400]27005550[8350][11100]2800[5750][8650][11550]
15022004500(6800) (9050) 25005050[7600][10150]26505450[8150][10900]27505650[8500][11300]
16021504400(6600) (8800) 24004950[7450][9950]26005300[8000][10650]27005500[8300][11050]
170205042506400(8550) 23504850[7300][9750]25505200[7800][10400]26005400[8100][10800]
180200041506200(8300)230047507100[9500]24505050[7600][10150]25505250[7900][10550]
190195040506050(8100) 225046506950[9250]240049507450[9900]25005150[7750][10300]
2001900395059007900220045006800[9050]235048507300[9700]245050507550[10100]
2101850385057507700215044506650[8850]230047507150[9500]240049507400[9900]
22018503750565075502100435065008700225046507000[9350]235048507300[9750]
230180037005500740020504250640085002250460068509150230047507150[9550]
2401750360054507250200041506250835022004500675090002300470070509400
2501700355053507100200041006150820021504400665088502250460069009250
2601700350052507100195040006050805021004350655087002200455068009100
2801600335050506750190039005850780020504200635084502150440066008850
3001550325048506500185037505650755020004100615082002100430064508600
3201500315047006300180036505500735019504000600080002050415062508350
3401450305045506100175036005350720019003900585078002000405061008150
3601450295044505950170035005250700018503800570076001950395059507950
3801400290043505800165034005100680018003700555074501900390058507800
4001350285043005750160033005000665017503650545073001850380057007650
Notes:
Concrete density: 24kN/m3.
2. RF55® strength and serviceability capacities are based on full scale test results.
3. An additional concrete weight due to ponding of (0.7x deflection limit) 24.0kN/m3
has been considered for Strength and serviceability limit states.
4. The spans in the above table include a minimum bearing width of 50mm on each end support.
5. Supports shall be effectively rigid and strong to support construction loads.
6. The information contained in this publication is intended for guidance only.
This information should only be use by a qualified structural engineer.
7. The practical limit for span to slab depth ratio is considered to be 35 for single spans, 40 for continuous spans. Values above these limits are listed in [ ] brackets.
8. The spans in the tables are based on the condition that RF55® sheets are fully restrained
in the direction perpendicular to the sheet span.
9. Tables are based on the following maximum construction loads: − Workmen and equipment: 1kN/m2
− Mounting of concrete: 2kN/m2 over an area of 1.6m x 1.6m and zero on the rest of the area
− Stacking of material on RF55® before placement of concrete: 1kN/m2
− The table does not consider axial loads on the product
− Allowance for weight of reinforcement as well as the effect of ponding is included

Installing Fielders RF55®

Temporary Propping
If temporary propping is required (refer to the temporary propping tables), props should be placed at the correct centres prior to laying the RF55® sheets. Generally, timber or steel bearers with a minimum dimension of 75mm x 75mm are used on vertical props. The props should be installed so as to prevent settlement during loading by wet concrete and other construction loads. 300mm wide ply strips, may be positioned above the header bearers to assist in dispersing the load and minimise any local deformation of the decking due to the headers. Temporary props should only be removed after the slab has reached sufficient strength (at least 75% of the specified 28-day strength). The full design load may only be applied once the slab has achieved 28-day strength.

 

Fasteners and Locations
The decking must be positively fixed to the supporting structure in order to avoid movement and excessive deflection during the pouring of concrete. When fixing to a steel support structure, shot fired pins or self- drilling/tapping fasteners should be used. Provide one fastener in each pan at every support. In the case of other support systems, such as brickwork, block work and concrete, the RF55® sheets must be temporarily held in place against wind and other effects until the concrete is poured.

Edge-form
Galvanised steel edge-forms can be used for the retention of wet concrete to the correct level at the decked floor perimeters. Edge-form is usually shot-fired to the steel support structure or to the RF55® deck and the top of the trim is connected back to the decking with restraint straps at approximately 600mm centres using either pop-rivets or self-drilling screws.

 

Reinforcement
Place all reinforcement in strict accordance with the structural engineer’s drawings and specification.

Concrete placement
The specified grade of concrete and any chemical admixtures must be in strict accordance with AS 3600:2018 and the structural engineer’s drawings and specification. The deck must be clear of any excess dirt, grease or debris as this inhibits bonding between the deck and concrete. Ensure that concrete is applied evenly over the decking surface, as mounding of the wet concrete will cause excessive local loading.

 

Laying RF55®
1. Place the RF55® sheet over the supports ensuring a minimum end bearing of 50mm. If supporting on a brick or masonry wall, provide a separating strip such as malthoid.

 

2. Tap the female rib with a hammer at a 45° angle to lock it into place.